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Fibre Composites
Lightweight Design

High Tech – Low Weight.

Fibre composite materials set new standards in lightweight construction.

They combine exceptional stability with minimal weight, enabling the implementation of innovative designs. Whether in aerospace, automotive engineering, or industry – fibre composites represent efficiency, sustainability, and top performance.

High Tech – Low Weight.

Fibre composite materials set new standards in lightweight construction.

They combine exceptional stability with minimal weight, enabling the implementation of innovative designs. Whether in aerospace, automotive engineering, or industry – fibre composites represent efficiency, sustainability, and top performance.

The most important advantages of fibre composite lightweight construction at a glance

<p class="text-xl"><strong></strong><span class="font-bold"><strong>High strength</strong><strong> with low weight</strong></span><strong></strong>
<p><p>
Maximum performance with minimal material usage, ideal for lightweight construction applications<span style="letter-spacing: 0px; );">.</span><br></p>

High strength with low weight

Maximum performance with minimal material usage, ideal for lightweight construction applications.

<p class="text-xl"><strong></strong><span class="font-bold"><strong>Customizable properties</strong></span></p>

<p></p><p>
The precise combination of fibers and matrix materials allows mechanical, thermal, and chemical properties to be tailored exactly to the requirements.</p>

Customizable properties

The precise combination of fibers and matrix materials allows mechanical, thermal, and chemical properties to be tailored exactly to the requirements.

<p class="text-xl"><strong></strong><span class="font-bold"><strong>Corrosion-<br>Resistance</strong></span></p>

<p></p><p>
Excellent resistance to environmental influences and chemicals, which extends the lifespan of the components.</p>

Corrosion-
Resistance

Excellent resistance to environmental influences and chemicals, which extends the lifespan of the components.

<p class="text-xl"><strong>Design freedom</strong></p>

<p></p><p>
Enables the realization of complex geometries and innovative structures that would be difficult to achieve with traditional materials.</p>

Design freedom

Enables the realization of complex geometries and innovative structures that would be difficult to achieve with traditional materials.

<p class="text-xl"><strong></strong><span class="font-bold"><strong>High strength</strong><strong> with low weight</strong></span><strong></strong>
<p><p>
Maximum performance with minimal material usage, ideal for lightweight construction applications<span style="letter-spacing: 0px; );">.</span><br></p>

High strength with low weight

Maximum performance with minimal material usage, ideal for lightweight construction applications.

<p class="text-xl"><strong></strong><span class="font-bold"><strong>Customizable properties</strong></span></p>

<p></p><p>
The precise combination of fibers and matrix materials allows mechanical, thermal, and chemical properties to be tailored exactly to the requirements.</p>

Customizable properties

The precise combination of fibers and matrix materials allows mechanical, thermal, and chemical properties to be tailored exactly to the requirements.

<p class="text-xl"><strong></strong><span class="font-bold"><strong>Corrosion-<br>Resistance</strong></span></p>

<p></p><p>
Excellent resistance to environmental influences and chemicals, which extends the lifespan of the components.</p>

Corrosion-
Resistance

Excellent resistance to environmental influences and chemicals, which extends the lifespan of the components.

<p class="text-xl"><strong>Design freedom</strong></p>

<p></p><p>
Enables the realization of complex geometries and innovative structures that would be difficult to achieve with traditional materials.</p>

Design freedom

Enables the realization of complex geometries and innovative structures that would be difficult to achieve with traditional materials.

THE KEY LIES IN THE PERFECT COMBINATION OF MATERIALS

Fibre composite materials consist of two main components: the fibres, which are responsible for mechanical strength and stiffness, and the matrix, which embeds, protects, and evenly distributes the loads across the fibres.

Used Fibre Materials

Their success secret lies in the combination of high specific strength, low weight, and excellent resistance to environmental influences. The selection of the right fibre plays a crucial role, as it significantly determines the mechanical, thermal, and chemical properties of the composite material.

  • Carbon
  • Glass
  • Aramid
  • Basalt
  • Natural fibres

To the fibre materials

Used Fibre Materials

Their success secret lies in the combination of high specific strength, low weight, and excellent resistance to environmental influences. The selection of the right fibre plays a crucial role, as it significantly determines the mechanical, thermal, and chemical properties of the composite material.

  • Carbon
  • Glass
  • Aramid
  • Basalt
  • Natural fibres

To the fibre materials

Matrix Materials

The choice of matrix material significantly influences the properties of the composite material, including temperature resistance, chemical resistance, processability, and mechanical load-bearing capacity.

Duroplasts

  • Epoxy resins
  • UP resins
  • Phenolic resins

Thermoplastics

To the matrix materials

OUR PROCESSES

With our diverse processing techniques, comprehensive material knowledge, and application expertise, we offer tailored solutions for customer-specific requirements.

Winding Process

The winding process enables the production of extremely resilient and lightweight components through the targeted application of fibres to rotating cores. Thanks to precise control, complex structures and optimally adapted material properties can be achieved. Maximum stability, minimum mass.

About the Winding Process

Prepreg Autoclave Process

The process stands for precision and maximum performance: prefabricated, resin-impregnated fibres (prepregs) are processed under pressure and heat in an autoclave. The result is components with excellent strength, low weight and a flawless surface – for the highest demands on quality and resilience.

About the Prepreg Autoclave Process

Liquid Impregnation Process

The process allows complex components to be manufactured efficiently and cost-effectively. Dry fibres are precisely impregnated with resin, achieving optimum material properties and high component quality. This process offers maximum flexibility in design and impresses with its strength and lightness.

About the Liquid Impregnation Process

Comprehensive Post-Processing

With our diverse processing techniques, comprehensive material knowledge and application expertise, we offer tailor-made solutions for customer-specific requirements.

Assembly

Adhesion

Milling

Surface finishing


Industries

Our high-quality solutions and components made from fibre composites are used in innovative industrial sectors: aerospace, industrial applications, medical technology, sports equipment, and more.

To the Industries

You are looking
for personal
advice? 

Agile project management, online collaboration in virtual teams, and short lead times are a lived reality for us, to optimally support clients with professional advice and the right material selection.

Do you know exactly what you need? Enquire directly.

We manufacture your machined parts and milling workpieces on a contract basis according to your specifications. We also program according to your drawings - whether you have individual parts or entire series.

THE WORLD'S LIGHTEST WHEELS

The production of high-quality sports equipment is also part of the portfolio of carbovation gmbh, which manufactures and sells one of the world's lightest wheels for road bikes under the brand Lightweight.

Discover now

Other manufacturing processes

Other manufacturing processes